How long should a halogen headlight globe last?

 


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With shorter days there’s a noticeable increased use of car headlights, at least in the southern hemisphere during winter. But how long do Halogen bulbs last and what affects their lifetime?

Often there is a misconception that headlight globes last forever as people report never having changed a car headlight in their vehicle over the last ten years. While that statistic might seem impressive it tells another the story about the OEM quality and durability of the original part fitted. However, the reality is just like any other wear and consumable parts on the vehicle, headlight globes wear and fail over time then people often ask the question;


How long should a halogen headlight globe last?

 

Typically, a halogen car headlight globe will last anywhere from 400 and up to 1,500 hours. However, there are many considerations that effect the lifetime of the globe. Unfortunately, there is no simple nor universal explanation to the question.

In an attempt to explain lifetime, a number of factors come into consideration for a halogen headlight globe; 

  • The most obvious is the level of usage, with modern vehicles having automatic headlight sensing which increases headlight operational usage without the driver’s input, and in some applications the dipped beam of the vehicle is used throughout the day as a daytime running light.
  • Vehicle electrics, such as over voltage & voltage spikes are the biggest enemy of a halogen globe (see further comment & graph below).
  • The type of globe – there are lifetime differences between globe types; example a high quality (OEM) standard H4 bulb is around 600 hrs and 550 hours for H7.
  • Globe technology i.e. Longer lifetime, as the name suggests last significantly longer vs. High performance globes such as those that provide more light and vision on the road have a reduced lifetime. The benefit is increased light performance but sacrifices lifetime.
  • Vehicle operating environment such as temperature, climate, vibration and road conditions such as potholes, speeds bumps, etc.
  • Installation mistakes – most people would be aware that touching the glass during installation or incorrectly securing the globe results in shorter life.
  • Quality of the globe and its materials used – this is why it is recommended to use an original equipment manufacturer globe.

 

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It’s also important to understand manufacturers specifications as they apply a test voltage of 13.2V when determining globe performance and lifetime.

Most people believe that the voltage in a vehicle is 12V. In reality, the on-board voltage when the engine is running can be anywhere between 13.2 and 14.5V.

The above variables all contribute to lifetime but no matter if it’s a standard or a high performance globe, the lifetime of all halogen filament bulbs is strongly dependent on the operating voltage. Even at just 5% over-voltage (13.9V), the lifespan of a halogen light bulb will be cut in half and it’s important to remember that the voltage to the globe can vary significantly between automotive brands, models & even individual cars.

Modern vehicles today have a plethora of electronics, stop/start technology and smart alternators which can operate at peak voltages of up to 14.8 volts! Some vehicle makes have known high operating voltages which you may recognise when you are constantly changing bulbs for those vehicles in your workshop.

The reality and complexities of the issue mean there is no single answer, however there is a number of considerations that may help in selecting the best globe for your requirements.


Which globe is best for your requirements?

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If customers are looking for a higher performance globe that provides more light and increased vision on the road, then you should expect a reduced globe lifetime which could typically last anywhere up to 300-450 hours for the average user.

For drivers pleased with the original light output or are wanting to increase the interval in which they may need to change standard headlight globes then the best option is a standard replacement offering around 600 hours. Or if customers are looking for a longer lifetime bulb or you are looking to remedy a car that you see in your workshop that is continually blowing bulbs, fit Philips LongLife halogen bulbs. This is a great way to significantly improve lifetime at only a moderate increase in part cost. Philips LongLife EcoVision are ECE approved and deliver a superior lifetime compared to standard globes.

Another option is to fit an OEM quality LED, as lifetime in LED’s can be significantly more than Halogen options. However, there are number of issues to bear in mind with LED:

 

  • No ADR/ECE Approval: Currently in Australia and New Zealand, a retrofitted LED headlight globe is not road legal. So you must make your customer aware of this.
  • Fitment Issues: LED retrofit globes are larger in size than Halogen bulbs, largely due to the heatsink to cool the unit. This can create major issues when fitting these to some car models as they may not fit in the headlight cavity or the dust cover may not fit back on.
  • Electrical Issues: As LED retrofit globes draw significantly less power compared to Halogen globes this can cause issues with electrical systems on later model vehicles. This can trigger a warning on the instrument display or the light themselves may flicker or pulse. A CANbus control unit or warning canceller can be purchased to alleviate some of these issues, but it may not always solve the problem.

 

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When choosing the appropriate option for your customer, you need to factor in the vehicle, its use, customer expectation and cost. Your headlights are one the most important safety feature you have on your vehicle, first you see, then you act. Investing in a quality globe has many benefits from reducing customer complaints to building business revenue for you workshop.

The Philips LongLife EcoVision and LED ranges are available from Burson, JAS, Baxters, NAPA & Ashdown Ingram stores. Visit www.philips.com.au/c-m-au/car-lights for more information.

 

This article is brought to you by Philips